Australian automation teams up with Swedish coupling to increase safety, efficiency, and uptime in crushing plants.

In crushing plants, where frequent tool changes often cause production delays, Total Rockbreaking Solutions' integration of BoomSafe's boom control technology with Steelwrist's quick couplers steps in to improve efficiency and safety by enabling fast, hands-free attachment changes to keep operations running smoothly.

Based out of Perth, Australia, Total Rockbreaking Solutions Pty Ltd. (TRS) is a full-service engineering and hydraulic equipment maintenance company that has set the benchmark for innovative boom systems, hydraulic attachments, and intelligent solutions across mining, quarrying, construction, and recycling industries.

At the core of TRS's expertise is BoomSafe, a cutting-edge system engineered for automating hydraulic boom operations.

Integrating features like automated sequences, impact prevention, and centralized remote control, this technology enables operators to manage multiple rock-breaker booms efficiently, reducing manual effort and allowing them to maintain consistent workflow without frequent interruptions.

Located in Rosersberg, Sweden, Steelwrist AB is a company that has dedicated itself to developing and manufacturing tilt rotators, quick couplers, and attachments for excavators and backhoe loaders, aiming to enhance the efficiency and productivity of excavation operations worldwide.

Steelwrist AB

The Steelwrist quick coupler is designed for rapid and secure attachment changes, minimizing downtime and manual intervention on excavators and boom systems.

Central to Steelwrist's innovation are its fully automatic quick couplers, engineered to facilitate rapid and secure attachment changes on excavators.

Intended to eliminate manual steps like unlocking pins or disconnecting hoses, these couplers streamline the process, speeding up attachment changes while minimizing risks and enabling operators to maintain a steady workflow, ultimately improving safety and productivity on site.

Building on these individual innovations, a new collaboration between TRS and Steelwrist has led to the adaptation of Steelwrist's quick coupler for hydraulic booms used in crushing plants, allowing for seamless attachment changes that enhance efficiency and safety in rock-breaking operations.

The capabilities of this technology are currently being showcased at the 2024 International Mining and Resources Conference (IMARC) in Sydney, where industry leaders are exploring advancements aimed at improving mining operations and safety.

In a crushing plant, hydraulic booms are fixed, automated arms installed near crushers to handle oversized rocks or clear blockages.

Integral to continuous material processing, these heavy-duty systems position hydraulic hammers with precision to break down large stones that could disrupt the crushing process, working alongside crushers to ensure a steady flow of material while minimizing downtime and maintaining operational efficiency.

Despite their efficiency, hydraulic booms in crushing plants come with significant challenges and safety risks.

The powerful, high-pressure systems operate in harsh, dust-filled environments that can impact visibility and increase wear on components, while operators must be cautious of potential collisions with surrounding infrastructure, sudden movements of heavy attachments, and the risk of hydraulic leaks, all of which pose serious safety hazards.

These conditions demand rigorous maintenance, real-time monitoring, and advanced safety protocols to ensure both the reliability of the equipment and the safety of personnel.

Total Rockbreaking Solutions Pty Ltd.

The BoomSafe system connected to a Steelwrist quick coupler provides automated attachment and detachment capabilities designed for seamless operation in crushing plants.

The integration of TRS's BoomSafe and Steelwrist's quick couplers directly addresses these challenges – enhancing safety and minimizing risks.

BoomSafe's automated control sequences and collision prevention reduce the chances of accidental impacts, while its remote operation capabilities allow operators to manage booms from a safer distance, limiting human exposure to hazardous environments. Meanwhile, Steelwrist's quick couplers eliminate manual interventions, reducing the risk of hydraulic leaks and sudden attachment movements.

Together, these technologies streamline operations, improve equipment longevity, and ensure a safer working environment in crushing plants. This collaboration not only demonstrates the potential for safer, more efficient operations in crushing plants but also highlights the ongoing innovations shaping the future of mining.