The Elements of Innovation Discovered

Method can filter metals out of water

To make clean water and potentially capture valuable metals Metal Tech News – April 28, 2021

Researchers at the University of California, Berkeley reported April 17 the discovery of a method for simplifying the removal of toxic metals such as mercury and boron to produce clean water, while at the same time potentially capturing valuable metals, such as gold.

The research targets improvements in treatments currently applied either before or after desalination – the removal of salt – in the process of producing drinkable water, or water for agriculture or industry, from the ocean or wastewater. In addition to removing salt, the water often has to be treated to remove boron, which is toxic to plants, and heavy metals like arsenic and mercury, which are toxic to humans. Often, the processes currently used leaves behind a brine so toxic that safe disposal is difficult.

The new technique, which can easily be added to current membrane-based electrodialysis desalination processes, removes nearly 100% of these toxic metals, producing a pure brine along with pure water and isolating the valuable metals for later use or disposal.

"Desalination or water treatment plants typically require a long series of high-cost, pre- and post-treatment systems that all the water has to go through, one by one," said Adam Uliana, a UC Berkeley graduate student who is first author of a paper describing the technology. "But here, we have the ability to do several of these steps all in one, which is a more efficient process. Basically, you could implement it in existing setups."

The breakthrough came when UC Berkeley chemists synthesized flexible polymer membranes, like those currently used in membrane separation processes, and embedded nanoparticles that can be tuned to absorb specific metal ions – gold or uranium ions, for example. The membrane can incorporate a single type of tuned nanoparticle if the metal is to be recovered, or several different types, each tuned to absorb a different metal or ionic compound if multiple contaminants need to be removed in one step.

The researchers found that the polymer membrane laced with nanoparticles is very stable in water and at high heat, which is not true of many other types of absorbers, including most metal-organic frameworks, when embedded in membranes.

The scientists also hope to be able to tune the nanoparticles to remove other types of toxic chemicals, including a common groundwater contaminant: PFAS, or polyfluoroalkyl substances, which are found in plastics. Their new process, called "ion-capture electrodialysis," also could potentially remove radioactive isotopes from nuclear power plant effluent.

In the study, Uliana and Jeffrey Long, a UC Berkeley professor of chemistry and senior author of the research paper on the new technique, demonstrate that the polymer membranes are highly effective when incorporated into membrane-based electrodialysis systems – where electrical voltage drives ions through the membrane to remove salt and metals – and diffusion dialysis, which is used primarily in chemical processing.

"Electrodialysis is a known method for doing desalination, and here we are doing it in a way that incorporates these new particles in the membrane material and captures targeted toxic ions or neutral solutes, like boron," Long said. "So, while you are driving ions through this membrane, you are also decontaminating the water for, say, mercury. But these membranes also can be highly selective for removing other metals, like copper and iron, at high capacity."

Recovering metals

Shortages of clean water, which are becoming commonplace around the world, including in the American West, are further exacerbated by climate change and population growth. More coastal communities are installing plants to desalinate ocean water, and inland communities are looking for ways to turn contaminated sources – groundwater, agricultural runoff and industrial and mining waste – into clean, safe water for crops, homes and factories.

Reverse osmosis and electrodialysis work well for removing salt from high-salinity water sources, such as seawater, but the concentrated brine left behind can have high levels of metals, including cadmium, chromium, mercury, lead, copper, zinc, gold and uranium.

Moreover, the ocean is becoming increasingly polluted by industrial and agricultural runoff from coastal sources and inland communities.

"This (process) would be especially useful for those areas that have low levels of contaminants that are still toxic at these low levels, as well as different wastewater sites that have lots of types of toxic ions in their streams," Long said.

Most desalination processes remove salt – which exists largely as sodium and chlorine ions in water – using a reverse osmosis membrane, which allows water through, but not ions, or an ion-exchange polymer, which allows ions through, but not water.

The new technology adds porous nanoparticles – each about 200 nanometers in diameter – that capture specific ions while allowing sodium, chlorine and other non-targeted charged molecules to pass through.

Long designs and studies porous materials that can be decorated with unique molecules that capture targeted compounds from liquid or gas streams: carbon dioxide from power plant emissions, for example.

The nanoparticles used in the polymer membranes are called porous aromatic frameworks (PAFS), which are three-dimensional networks of carbon atoms linked by compounds made up of multiple ring-shaped molecules - chemical groups referred to as aromatic compounds. The internal structure is related to that of a diamond, but with the link between carbon atoms lengthened by the aromatic linker to create lots of internal space. Various molecules can be attached to the aromatic linkers to capture specific chemicals.

To capture mercury, for example, sulfur compounds called thiols, which are known to tightly bind mercury, are attached. Added methylated sulfur groups enable the capture of copper, and groups containing oxygen and sulfur capture iron. The altered nanoparticles make up about 20% of the weight of the membrane, but because they are very porous, account for about 45% of the volume.

The researchers calculate that a kilogram of the polymer membrane could strip essentially all of the mercury from 35,000 liters of water containing 5 parts per million (ppm) of the metal, before requiring regeneration of the membrane.

Uliana showed in his experiments that boric acid, a compound of boron that is toxic to crops, can be removed by the membranes with diffusion dialysis, which relies on a concentration gradient to drive the chemical – which is not ionic, like metals – through the membrane to be captured by the PAF nanoparticles.

"We tried different types of high-salinity water – for example, groundwater, industrial wastewater and also brackish water – and the method works for each of them," he reported. "It seems to be versatile for different water sources; that was one of the design principles we wanted to put into this."

Uliana also demonstrated that the membranes can be reused many times – at least 10, but likely more – without losing their ability to absorb ionic metals. And membranes containing PAFs tuned to absorb metals easily release their absorbed metals for capture and reuse.

"It is a technology where, depending on what your toxic impurities are, you could customize the membrane to deal with that type of water," Long said.

"You may have problems with lead, say, in Michigan, or iron and arsenic in Bangladesh. So, you target the membranes for specific contaminated water sources. These materials really knock it down to often immeasurable levels," he added.

 

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