The Elements of Innovation Discovered
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Researchers from the Birmingham Energy Institute, along with several partners, are supporting a new grant-funded project to recycle rare earth magnets from electronic waste, electric motors, and wind turbines for the United Kingdom's critical minerals supply chain. Secure Critical Rare Earth Magnets for UK, or SCREAM, is a 3.4-million-pound (US$4.1 million) UK Research and Innovation funded project that will establish a recycled source of rare earth magnets in the UK to...
X-MAT, the advanced materials division of Semplastics, recently announced it has been granted a United States patent for its electrode fabrication technology, which dramatically increases the storage capacity of graphite recovered from recycled batteries. "What we are doing with recycled electric vehicle batteries is unique and revolutionary and the patent proves it," said Semplastics CEO Bill Easter. The patent covers several important technologies that incorporate recycled...
Researchers at Royal Melbourne Institute of Technology School of Engineering have found that disposable personal protective equipment can be used as reinforcement materials in making structural concrete. Their studies, which followed earlier work on the recycling of used rubber tires, demonstrated that using shredded PPE – discarded isolation gowns, masks, and nitrile gloves – could increase the strength of concrete by 22% and improve its resistance to cracking. The RMIT tea...
RecycLiCo Battery Materials Inc., in partnership with Kemetco Research Inc., has announced over 99% lithium recovery from its lithium-iron-phosphate (LFP) battery cathode materials process during bench-scale tests. Since 2016, RecycLiCo has facilitated up to 100% extraction of valuable battery materials from nickel-rich, manganese-rich, cobalt-rich, and now LFP cathode chemistries. As all these battery chemistries contain lithium, which has seen a more than 350% increase in pr...
A leading innovator in metals recycling, Aqua Metals Inc. has achieved a new milestone in proving its recycling technology by plating high-purity nickel metal, one atom at a time, from black mass recovered from a variety of lithium-ion batteries. "The only Li-battery recycling method commercially in use today is smelting, which produces an alloy of the metals that needs multiple pyrometallurgical steps of processing to achieve the product we produce right out of our system," s...
American Manganese Inc. reported that it has received the preliminary life cycle assessment results for its RecycLiCo lithium-ion battery recycling process and is awaiting the final external review by an ISO-compliant third party before releasing the results. The complete "gate-to-gate" life cycle assessment (LCA) was performed by Minviro Ltd., a UK-based and globally recognized sustainability and LCA consultancy, to quantify the environmental performance of producing...
As part of ongoing efforts to create an electric ecosystem for the United Kingdom, battery manufacturer Britishvolt has partnered with Swedish commodity giant Glencore to develop an industry-leading battery recycling joint venture. The partnership is intended to create a world-leading ecosystem for battery recycling in the UK and will be anchored at Britannia Refined Metals' – a Glencore company – future recycling plant in Northfleet. This project sees a return to rec...
As rapidly advancing technology leaves behind printed circuit boards, old computers, obsolete televisions, and other electrical devices, mountains of electronic waste, or e-waste, being stockpiled around the world is becoming a major environmental concern. Considered the fastest-growing waste stream in the developed world, scientists and policymakers worry that these end-of-life products are spawning environmental contamination and seepage into the world's food chain. Others,...
European battery supplier Northvolt Nov. 12 announced that its recycling program, Revolt, has produced its first lithium-ion battery cell featuring a nickel-manganese-cobalt cathode entirely from recovered battery waste. "What we have shown here is a clear pathway to closing the loop on batteries and that there exists a sustainable, environmentally-preferable alternative to conventional mining in order to source raw materials for battery production," said Emma Nehrenheim,...
With the vision of commercializing its efficient and environmentally sound RecycLiCo lithium-ion battery cathode recycling process, in tandem with the growing need being driven by the rapid transition to electric mobility, American Manganese Inc. is readying for the construction of a plant to demonstrate this technology to potential strategic partners. "With multiple patents, technical publications, and rigorous testing, American Manganese sets itself apart with its...
The University of Birmingham in the United Kingdom Sept. 30 announced the completion of a project demonstrating the recycling of loudspeaker magnets for their valuable rare earth elements. Approximately 20% of all rare earth magnets go into loudspeakers. Recycling of otherwise landfill-lost rare earth magnets from these speakers offers a significant opportunity for these resources, particularly in the UK, which has no domestic source of primary rare earth metals. The...
Beyond simply recycling lithium-ion battery materials to be fed into supply chains, American Manganese Inc. is demonstrating that its RecycLiCo process can upcycle the black mass from spent batteries into new cathode material ready to go directly back in new cells. In the lithium-ion battery recycling process, black mass is a powdery material that is produced by crushing or shredding the electrodes after the casing and other ancillary parts have been removed from spent...
American Manganese Inc.'s efforts to develop a cathode recycling facility alongside Italvolt's lithium-ion battery gigafactory in Italy is being bolstered by advisory services and funding from the National Research Council of Canada Industrial Research Assistance Program. Earlier this year, American Manganese announced it had entered into an agreement to collaborate on the development of a facility that will utilize American Manganese's patented RecycLiCo process to recycle...
American Manganese Inc. has entered into a preliminary agreement to develop a lithium-ion battery cathode recycling facility alongside a battery gigafactory being developed in Italy by Italvolt. Founded and led by Lars Carlstrom, a pioneer industrialist in the automotive sector with more than 30 years of experience, Italvolt is advancing the development of a battery factory in Scarmagno, a northern Italian town about 65 miles west of Milan. The gigafactory is to be built at...
American Manganese Inc. has awarded Kemetco Research Inc., a leading metallurgical laboratory based in British Columbia, C$2.7 million to develop a 500-kilogram-per-day demonstration recycling plant and the design for a five-metric-ton-per-day commercial recycling plant that utilizes American Manganese's patented RecycLiCo process. Developed under a partnership with Kemetco, RecycLiCo is a process to recover cobalt, lithium, nickel, manganese, and aluminum from the cathodes...